E4P
OEM Miniature Optical Kit Encoder
US Digital's product line includes incremental and absolute optical encoders, inclinometers, PC interfaces, digital readouts, switching power supplies and flexible shaft couplings for motion control, automation and robotics.


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Products Optical Encoders Incremental Rotary Kit E4P

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Contents:

Features
Additional Documentation
Description
Mechanical Drawing
Mechanical Specifications
Absolute Maximum Ratings
Phase Relationship
Electrical Specifications
Torque Specifications
Options
Accessories
Pin-out
Compatible Cables & Connectors
E4P Assembly Instructions (separate page)
E4 / E4P PCB Board Removal Instructions
     (separate page)

Ordering Information

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Features:

  • Low cost
  • Miniature size
  • Push-on hub - spring loaded collet design
  • Minimum shaft length of .375"
  • Fits shaft diameters of .059" to .250" (1.5mm to 1/4")
  • High retention snap-in polarized connector
  • Accepts ±.020" (±.5mm) axial shaft play
  • Off-axis mounting tolerance of .010"
  • Tracks from 0 to 30,000 cycles/sec
  • 120 to 300 cycles per revolution (CPR)
  • 480 to 1200 pulses per revolution (PPR)
  • 2 channel quadrature TTL squarewave outputs
  • -10° to +85°C operating temperature
  • Single +5V supply
  • Low power strobe option available
  • Adhesive option available


  • Additional Documentation:

    View the PDF version of this data sheet. (90K)
    View the 3D PartStream.NET model (opens new window).
    View the PDF version of the E4P assembly instructions. (444K)
    View the web page version of the E4P assembly instructions.
    View the PDF version of the E4 / E4P PCB board removal instructions. (125K)
    View the web page version of the E4 / E4P PCB board removal instructions.
    Press Release (Product released on March 2nd, 2005)
    Encoder FAQ

    Click photo to enlarge. (37K)


    Description:

    The E4P miniature encoder is designed to provide digital quadrature encoder feedback for high volume applications with limited space constraints. The E4P version utilizes an innovative push-on hub disk assembly which accepts shaft diameters of 1.5mm to .250".

    The E4P encoder is the leader for high quantity OEM applications, but the E4 is the ideal choice when a set-screw hub disk assembly encoder is required (see the E4 page).

    The E4P miniature encoder base provides mounting holes for two 3-48 x 1/4" or two 2.5mm x 6mm screws on a .586" bolt circle. When mounting holes are not available, a pre-applied transfer adhesive (with peel-off backing) is available for "stick-on" mounting.

    The encoder cover is easily snapped onto the base and is embossed with the connector pin-out.

    The E4P series encoder can be connected by using a (high retention 4-conductor snap-in polarized 1.25mm pitch) connector. Mating cables and connectors (see the Cables & Connectors data sheet) are not included and are available separately.

    US Digital warrants its products against defects in materials and workmanship for two years. See complete warranty for details.


    Mechanical Drawing:

    Click to enlarge (opens new window)

    Click drawing to enlarge (31K) All dimensions shown are in inches.


    Mechanical Specifications:

    Parameter Dimension Units
    Moment of Inertia 3.0 x 10^-6 oz-in-s²
    Mounting Screw Size #3-48 x 1/4" -
    M-option Screw Size 2.5mm x 6mm -
    Screw Bolt Circle Diameter .586 ±.002 in.
    Required Shaft Length* .375 to .395 in.
    * Includes axial play.


    Absolute Maximum Ratings:

    Parameter Min. Max. Units
    Vibration (5 to 2kHz) - 20 g
    Shaft Axial Play - ±.020 in.
    Off-axis Mounting Tolerance - .010 in.
    Acceleration - 250,000 rad/sec²
    Storage Temperature -40° 85° °C
    Relative Humidity - 90 %


    Phase Relationship:

    A leads B for clockwise shaft rotation, B leads A for counter clockwise shaft rotation viewed from the shaft/bushing side of the encoder (see the AEDR page).


    Electrical Specifications:

    For complete details see the AEDR page.


    Torque Specifications:

    Parameter Torque
    Base to Mounting Surface 2-3 in.-lbs.


    Options:

    H-option (Hole In Housing)

    The H-option adds a hole to the housing for the shaft to pass through.

    L-option (Low Power Strobe)

    L-option To reduce the average power requirements, the L-option version of the E4P power can be strobed on just long enough to sample outputs A and B. This option is the same as our standard E4P, except the internal power bypass capacitor is not installed. The outputs settling time is typically 200 to 400 nano seconds after power up. The minimum sample frequency must be less than the maximum RPM X the CPR / 10.

    M-option (Metric Mounting Screws)

    Provides alternate metric 2.5mm x 6mm screws. When M-option is NOT specified the default is 3-48 x 1/4" screws.

    T-option (Transfer Adhesive)

    When mounting holes are not available, a pre-applied transfer adhesive (with peel-off backing) is available for "stick-on" mounting. Use the centering tool (above) to position the base. T-option specifies transfer adhesive.


    Accessories:

    Centering Tool

    Part #: MCTOOLP - (Resolution*) - (Shaft Diameter*)

    Description: This reusable tool provides a simple method for accurately centering the E4 base onto the shaft.

    Material: Aluminum.

    Please note: A centering tool is highly recommended when using the T-option transfer adhesive.

    Price: $5.25

    * See Ordering Information below for available Resolutions and Shaft Diameters.

    Spacer Tool

    Part #: SPACER-E4P

    Description: This reusable tool is used to properly space the hub / disk assembly from the encoder base.

    Price: $0.53

    Installation Tool

    Part #: HTOOL-E4P

    Description: This optional installation tool is an alternative to the SPACER-E4P. The design of the tool allows for easy grip assembly in high volume applications. This tool will NOT work with the T-option (transfer adhesive) applied encoders. This tool is NOT RoHS compliant.

    Price: $5.25


    Pin-out:

    Pin Description
    1 +5VDC power
    2 A channel
    3 Ground
    4 B channel
    Attention: For wire descriptions see the 4-pin Micro Cables & Connectors page.


    Compatible Cables & Connectors:

    4-pin Micro
    Micro Description
    CON-MIC4 Connector
    CA-3285-1FT Connector on one end with 4 12" wires
    CA-3286-6FT Connector on one end of a 6' round twisted pair cable
    Connector Notes:
  • Connector built into encoder: Molex# 53048-0410.
  • Mating connector housing: Molex# 51021-0400.
  • Mating connector individual crimp-on pins: Molex# 50079-8100.
  • To install connector pins a special crimp tool is needed: Molex# 50079.
  • Installation Note:

  • Connector is polarized and should attach smoothly to the encoder, do not force.

    Attention:

  • Specify cable length when ordering.
  • Custom cable lengths are available. See the 4-pin Micro Cables & Connectors page for more information.


    Ordering Information:

    Part #
    E4P - (CPR) - (Shaft Diameter) - (Options) - (Packaging Options)

    Examples:
  • E4P-125-156
  • E4P-250-250-PKG2
  • E4P-120-098-HM-PKG1
  • CPR:
    Shaft Diameter: Options: (specify in order shown)
    Packaging Options:
    100
    108
    120
    125
    128
    250
    256
    300
    Code
    Size
    059
    079
    091
    098
    118
    125
    156
    157
    187
    197
    237
    250

    1.5mm
    2mm
    2.3mm
    2.5mm
    3mm
    1/8"
    5/32"
    4mm
    3/16"
    5mm
    6mm
    1/4"

    Note:
    Please use code when ordering.
    L = Low power strobe.
    H = Adds hole in housing.
    T = Adds transfer ahdesive to
       base.*
    M = Provides alternate metric
      2.5mm x 6mm screws.**
    Blank (default) = Base, screws and
      PCBs are packaged seperately in bulk.
      Extra assembly is required. One spacer
      tool per 100 encoders.
    PKG1 = Each encoder packaged
      individually. One spacer tool per 100
      encoders.
    PKG2 = Each encoder packaged
      individually with one spacer tool per
      encoder.
    PKG3 = Each encoder packaged
      individually with one spacer tool and
      one centering tool per encoder.

    Important:
    When a centering tool is needed it may be most cost effective to use the default packaging option and to order a centering tool separately. This is especially true when ordering a single encoder.

    * A centering tool is highly recommended when using this option.
    ** When M-option is NOT specified the default is 3-48 x 1/4" screws.

    Standard Pricing:
    $19.95 / 1
    $17.12 / 10
    $15.05 / 50
    $13.53 / 100
    $12.38 / 500
    $11.47 / 1K
    $10.69 / 5K
    $10.00 / 10K
    Cost Modifiers:
    Add 15% for T-option transfer adhesive.
    Add $3 for PKG1-option packaging.
    Add $4 for PKG2-option packaging.
    Add $7 for PKG3-option packaging.

    Cables & Connectors:
  • Cables & Connectors are NOT included and MUST be ordered separately.
  • For ordering information please see the Compatible Cables & Connectors section above.
  • Ordering Notes & Links:
  • Important: WE DO NOT SHIP ON FRIDAYS. Shipping is only available Monday through Thursday.
  • Important: Orders must be placed before 1pm for same day shipping; however, this is not a guarantee.
  • Orders may be scheduled out over a 12 month period to receive a higher quantity discounted price.
  • Fax Order Form
  • Warranty Information
  • Payment & Shipping Information
  • All information is subject to change without notice. Last updated: Monday March 20 2006


    US Digital
    11100 NE 34th Circle
    Vancouver, WA 98682 USA
    Voice: 360-260-2468
    Sales: 800-736-0194
    Fax: 360-260-2469
    Sales: sales@usdigital.com
    Tech Support: support@usdigital.com
    General Questions: info@usdigital.com

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