( File-Name: RP2UBOSE.TXT @ 11/12/05 ( Hollbrown Bose Rack Panels - 40 x 40mm cut-out + 3mm fixing ( Set start reference datum at x9130, y2405 - offset from the 0:0 referenced datum corner ( Install 3mm Short series Slot Drill or FC3 End Mill ( 2 passes are made with the 1st roughing pass 0.2mm smaller ( final size and the 2nd pass finishing to the final size ( the travel concludes when the 2nd pass reaches x=0.00; y=0.00 ( Spindle speed set to 5000rpm ( operation begins automatically when quill TDC switch is open ( raise the quill at the end of the X-8130 & Y+4405mm stroke for the M3 holes ( with appropriate care the part can be removed during the x-4000 stroke ( 80% Kero+ 20% RTD is used as cutting lubricant during the X+4000mm cutting stroke ( return speed may be increased if justified by higher production rate clr ( clear all existing programms/commands p ( begin programme m 1 ( set motor to FULL step mode t 100 ( set start speed to 100 steps/sec max 250 ( set MAXimum motor speed to steps per sec. i.e. 250steps/sec a 100 ( set acceleration to 100 steps/sec/sec de 300 ( set deceleration to 300 steps/sec/sec k 50 ( sets step constant to 50 ? s 4 0 ( check that the TDC switch is closed s 4 1 ( check BDC switch OPEN - mill may be cycling or at TDC w 30 ( wait 1/2 sec. - allows operator to plunge quill and penetrate the sheet o1 1 ( turn ON mist/spray x 4000 ( move "x" axis +40.00mm y 4000 ( move "y" axis -40.00mm x-4000 ( move "x" axis -40.00mm y-4000 ( move "y" axis 40.00mm o1 0 ( turn OFF mist/spray s4 0 ( check that the TDC switch is closed ( remove off-cut from within recess s4 1 ( check BDC switch OPEN - mill may be cycling or at TDC w30 ( wait 1/2 sec . max 350 ( set MAXimum motor speed to steps per sec. i.e. 350 steps/sec x-1000 ( move "x" axis -10.00mm y 2000 ( move "y" axis 20.00mm s4 1 ( check BDC switch OPEN - mill may be cycling or at TDC s4 0 ( check that the TDC switch is closed - quill fully retracted ( drill/plung sequence complete x 6000 ( move "x" axis 60.00mm s4 1 ( check BDC switch OPEN - mill may be cycling or at TDC s4 0 ( check that the TDC switch is closed - quill fully retracted ( drill/plung sequence complete o 1 0 ( turn OFF mist/spray S 4 0 ( BDC switch CLOSED - identifies that quill fully is retracted x-6000 ( move "x" axis -60.00mm y 2000 ( move "y" axis 20.00mm returns to the HOME datum c 1 ( turn motor current off - manually correct and drif of axises g ( go to beginning and repeat as often as job/parts require ( press "enter" on keyboard to load/save to controller ( these after-load characters are to ready the above programme ( press "Q" to return to command mode